Date of Graduation

5-2026

Document Type

Thesis

Degree Name

Bachelor of Science in Biomedical Engineering

Degree Level

Undergraduate

Department

Biomedical Engineering

Advisor/Mentor

Dr. Raj Rao

Abstract

Background: Chronic Obstructive Pulmonary Disease (COPD) is the fourth leading cause of death worldwide, disproportionately affecting low- and middle-income countries (LMICs). Access to therapeutic equipment in these settings remains severely constrained, and existing reliance on foreign device donation has proven unsustainable. Inspiratory Muscle Strength Training (IMST) offers a clinically supported rehabilitative therapy for COPD management, but the design of a locally manufacturable, low-cost IMST device constitutes a constrained, multi-objective optimization problem for which classical, trial-and-error engineering methods are poorly suited. As such, this work proposes Bayesian Optimization (BO) to be a superior, alternative paradigm due to speed and computational cost-effectiveness.

Methods: A two-stage Bayesian Optimization (BO) procedure was developed: Stage 1 identifies the device geometry that delivers a clinically relevant target pressure-drop at a representative inspiratory flow rate of 60 L/min, via a fluid mechanics model incorporating frictional and orifice-plate pressure losses; Stage 2 identifies the manufacturing strategy that yields the lowest per-unit cost for the Stage 1 geometry, via an Arkansas-based cost model comparing silicone 3D printing and injection molding.

Results: Stage 1 converged to an optimal geometry delivering a pressure-drop within 0.1% of the clinical target of 31.5 cmH₂O, in 43 seconds. Stage 2 identified injection molding as the dominant manufacturing route at a per-unit cost of $1.11, compared to $4.42 for 3D printing under the same conditions, with a combined optimization runtime of 78.8 seconds.

Conclusion: The proposed two-stage BO paradigm produced a clinically targeted, manufacturable IMST device design at a price point compatible with LMIC deployment. This paradigm is applicable to a broader class of frugal-engineering problems in which clinical performance must be reconciled with cost-constrained, locally appropriate manufacturing.

Keywords

frugal engineering; global health innovation; optimization; medical devices

Available for download on Friday, October 15, 2027

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